Zeolite runner+Catalytic Combustion Equipment (RCO)

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Activated Carbon + RCO System - View 1

Zeolite runner+Catalytic Combustion Equipment (RCO)

The Activated Carbon + RCO system combines activated carbon adsorption with catalytic combustion technology to efficiently treat volatile organic compounds (VOCs) from various industrial processes. This system offers high purification efficiency, low energy consumption, and stable operation, making it ideal for industries such as painting, printing, chemical, and pharmaceutical.

Key Features

  • High adsorption efficiency with advanced activated carbon technology
  • Low energy consumption through catalytic combustion process
  • Modular design for easy installation and maintenance
  • Intelligent control system with automatic operation
  • Wide application range for different VOCs concentrations
  • Compliance with international environmental standards
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1、 Process Principle of Zeolite Runner+Catalytic Combustion Equipment (RCO)

First, use the zeolite runner to absorb and compress the volatile organic waste gas (VOCs) to increase the concentration;

Desorption of high-concentration waste gas molecules and sending to catalytic oxidation furnace for flameless combustion, decomposition into CO2 and H2O, so as to purify organic waste gas.

2、 Process Flow of Zeolite Runner+Catalytic Combustion Equipment (RCO)

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The volatile organic waste gas (VOCs) with large air volume and low concentration is filtered by the filter under the action of the induced draft fan, and then enters the zeolite runner for adsorption and concentration. The clean air after adsorption and purification is discharged into the atmosphere through the chimney.

The electronic control system controls the catalytic oxidation furnace to start heating and preheat the precious metal catalyst. The heated high temperature gas is cooled by the heat exchanger and then adjusted to 100-200 ℃ by air mixing. The zeolite runner rotates slowly (3~8r/h). When the runner in the adsorption zone rotates to the desorption zone, it is desorbed at 100-200 ℃ in the desorption zone. The desorbed high concentration organic waste gas is preheated by the heat exchanger and sent to the catalytic oxidation furnace. Under the action of the precious metal catalyst, the flameless combustion occurs at 250-300 ℃. The organic waste gas is oxidized and decomposed into CO2 and H2O. The purified air is discharged through the chimney at high altitude. 

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Zeolite molecular sieve has stronger adsorption capacity on organic waste gas and better filtration effect;

Decrease of pressure generated by absorption of VOCs by zeolite molecular sieve can greatly reduce power consumption;

The concentration of organic waste gas can reach 15-20 times, with better treatment effect;

Desorption of organic waste gas with ignition point of about 200 ℃, wider application than activated carbon;

Longer service life of zeolite molecular sieve;

Zeolite molecular sieve occupies less space and the system setting is more flexible;

Pre-group and modular design is adopted for the overall system to provide continuous and unmanned control mode;

System automation control, single button start, simple operation, and human-computer interaction interface, monitoring important operation data.

4、 Application scope of zeolite runner+catalytic combustion equipment (RCO)

Strong>Mainly applicable to:various organic waste gas purification treatment generated during production and operation of petrochemical industry, surface coating industry, wood processing industry, semiconductor manufacturing industry, electronic component manufacturing industry, printing industry, packaging material manufacturing industry, coating manufacturing industry, chemical material manufacturing industry, pharmaceutical industry, metal forging industry, paper industry, printed circuit board manufacturing industry, photoelectric material and component manufacturing industry, automobile manufacturing industry, aviation industry, etc. Good treatment effect of organic waste gas such as benzene, methylbenzene, xylene and non-methane total hydrocarbon required by current key environmental protection requirements.

Strong>Applicable conditions:Low concentration, medium air volume, temperature lower than 50, humidity lower than 90% RH;

Strong>Applicable organic waste gas component:benzene, toluene, xylene, alcohol, ketone, aldehyde, partial ester, etc;

Strong>Not applicable for organic waste gas components:UV paints, curing agents, high boiling point polymers, halogens and their compounds.

5、 Specification of Zeolite Runner+Catalytic Combustion Equipment (RCO)

Product modelTreatment air volume
(m3/h)
Preheating temperature
℃)
Equipment resistance
(pa)
Handling efficiency
(%)
Flange inlet diameter
(mm)
Flange outlet diameter
(mm)
Overall dimensions
(mm)
                PH-RCO-2000                2000                200-300                350                ≥95                DN200                DN200                2200x1660x2150
                PH-RCO-5000                5000                200-300                35095                DN300                DN300                2860x1810x2300
                PH-RCO-10000                10000                200-300                35095                DN400                DN400                3380x1880x2580
                PH-RCO-15000                15000                200-300                35095                DN500                DN500                3600x1980x2860
                PH-RCO-20000                20000                200-300                35095                DN600                DN600                4200x2050x3270
                PH-RCO-25000                25000                200-300                35095                DN650                DN650                4530x2260x3850
                PH-RCO-30000                30000                200-300                35095                DN700                DN700                5050x2350x4550
                PH-RCO-35000                35000                200-300                35095                DN750                DN750                5850x2590x4850
                PH-RCO-40000                40000                200-300                35095                DN800                DN800                6350x3050x4950

     6、 Engineering Case of Zeolite Runner+Catalytic Combustion Equipment (RCO)

Img alt="Zeolite runner+Catalytic combustion equipment (RCO) product introduction" SCC=“ https://www.zzphkj.com/uploads/200713/2-200G3113TG52.webp "/>

     Zeolite runner+RCO catalytic combustion equipment is installed in the spray booth of Zhengzhou customers

Applications

Automotive painting workshops

Ideal solution for automotive painting workshops processes requiring efficient VOCs treatment and air pollution control.

Chemical and pharmaceutical production

Ideal solution for chemical and pharmaceutical production processes requiring efficient VOCs treatment and air pollution control.

Printing and packaging industry

Ideal solution for printing and packaging industry processes requiring efficient VOCs treatment and air pollution control.

Electronics manufacturing

Ideal solution for electronics manufacturing processes requiring efficient VOCs treatment and air pollution control.

Food processing and packaging

Ideal solution for food processing and packaging processes requiring efficient VOCs treatment and air pollution control.

Plastic and rubber industry

Ideal solution for plastic and rubber industry processes requiring efficient VOCs treatment and air pollution control.

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